Concrete Brick Making Machine blt 8000-b

The Brick Machine has been developed with a system that can be operated continuously for 24 hours. If Sufficient Number of Pallets is Provided, It Produces

Concrete brick production machines are machines used for mass production of concrete bricks in various sizes and features. These machines accelerate the production of concrete bricks, which are widely used in the construction sector, and reduce costs.

Types of Concrete Brick Production Machines:

Concrete brick production machines vary according to their automation levels, production capacities, and the types of bricks they produce. The main types are as follows:

Manual Concrete Brick Machines: They are generally preferred for small-scale production. They have simple mechanisms that work with the physical strength of the operator. Their production capacity is low.
Semi-Automatic Concrete Brick Machines: They have a higher production capacity than manual machines. They perform some operations automatically, but operator intervention is required.
Fully Automatic Concrete Brick Machines: They are machines with high production capacity and require minimal manpower. They perform many operations automatically, from raw material feeding to stacking. They can produce different types of bricks (hollow, solid, paving, etc.).
Mobile Concrete Brick Machines: They are portable and are generally used for direct production in places such as construction sites. There are models with different capacities and automation levels.
Concrete Brick Production Machine Working Principle (General):

The basic working principle of concrete brick production machines includes the following steps:

Raw Material Preparation and Mixing: Raw materials such as cement, water, sand, gravel are mixed in the mixer of the machine in certain proportions to obtain mortar. Different materials such as fly ash and pumice can also be used in some machines.
Feeding to the Mold: The prepared concrete mortar is automatically or manually fed to molds with the desired brick shape and dimensions.
Compression and Shaping: The mortar filled into the molds is compressed by hydraulic presses or vibration systems and takes the shape of bricks.
Removal from the Mold: The shaped wet concrete bricks are automatically or manually removed from the molds.
Curing: The removed bricks are kept in a humid environment for a certain period of time to gain their strength (curing process). Steam curing can also be applied in some facilities.
Stacking: The cured bricks are stacked on pallets or in designated areas. In fully automatic systems, this process can also be done by robots.

Concrete Brick Production Machine Prices:

Concrete brick production machine prices vary significantly depending on the type of machine, automation level, production capacity, brand and technical features.

Manual machines: They are lower cost, usually starting from a few thousand dollars.
Semi-automatic machines: They have a medium price range, up to tens of thousands of dollars.
Fully automatic machines: They require high investment costs and can range from hundreds of thousands of dollars to millions of dollars. The prices of mobile machines also vary according to their capacity and features.
When doing price research, it is important to consider factors such as the production capacity of the machine, energy consumption, maintenance costs and spare parts supply. There are many different manufacturers and suppliers in Türkiye and internationally. It is recommended that you do detailed research and get price quotes from different companies to find the most suitable machine for your needs.

Concrete Brick Production Machine Manufacturers and Suppliers in Türkiye:

There are also many concrete brick production machine manufacturers and suppliers in Türkiye. These companies are generally located in Istanbul, and BULTAŞ MAKİNE comes to mind. It offers machines with different capacities and automation levels. You can get a quote from us for brick making machine prices and models.

A concrete brick making machine is a piece of equipment used to manufacture concrete bricks, blocks, pavers, and other similar construction materials. These machines mix raw materials like cement, sand, aggregates, and water, then mold them into the desired shapes using pressure and vibration.

Here’s a breakdown of key aspects:

Types of Concrete Brick Making Machines:

Concrete brick making machines are generally categorized based on their level of automation:

• Manual: These are the simplest and most affordable types. They require significant manual labor for tasks like material feeding, mold operation, and brick collection. Production capacity is low (up to 1,000 bricks per day).
• Semi-Automatic: These machines automate some processes, such as mixing and molding, but still require manual assistance for material handling and brick removal. They offer a higher production capacity (4,000 – 12,000 bricks per 8 hours) compared to manual machines.
• Fully Automatic: These are the most advanced and efficient machines. They automate all stages of the brick-making process, from material feeding to stacking the finished products. They offer the highest production capacity (up to 24,000+ bricks per 8 hours) and require minimal manual intervention, often overseen by a single operator.
• Mobile vs. Stationary:
  • Mobile Machines: These are portable and can be moved to different construction sites. They often have lower production capacities and are suitable for on-site production or smaller projects.
  • Stationary Machines: These are fixed in one location and are designed for higher production volumes. They are ideal for commercial brick manufacturing plants.

Key Components of a Typical Concrete Brick Making Machine:

• Material Handling System: This includes conveyors, hoppers, and feeders to transport and store the raw materials.
• Mixing Unit: A concrete mixer blends the raw materials with water to create the concrete mix.
• Molding System: This consists of molds of various shapes and sizes to form the bricks.
• Compression and Vibration Mechanism: Hydraulic or mechanical systems apply pressure and vibration to compact the concrete mix within the molds, ensuring the density and strength of the bricks.
• Control System: This can range from simple manual controls to sophisticated Programmable Logic Controllers (PLCs) in automatic machines, which manage the entire production process.
• Pallet Feeding and Stacking Systems (for automatic machines): These automate the handling of pallets for molding and the stacking of finished bricks.

Applications:

Concrete brick making machines are used to produce a wide variety of concrete products for the construction industry, including:

• Solid bricks
• Hollow blocks
• Pavers
• Kerbstones
• Interlocking blocks

Price Range:

The price of a concrete brick making machine varies significantly depending on the type, capacity, level of automation, and brand. Here’s a general price range (excluding shipping):

• Manual Machines: Can start from as low as a few hundred to a few thousand USD.
• Semi-Automatic Machines: Typically range from $2,500 to $15,000+ USD.
• Fully Automatic Machines: Can range from $12,000 to $100,000+ USD, with high-capacity, fully automated production lines potentially costing significantly more (hundreds of thousands of Euros).

Factors to Consider When Choosing a Machine:

• Production Capacity Requirements: How many bricks do you need to produce daily or weekly?
• Budget: How much are you willing to invest in the machine and related equipment?
• Level of Automation Desired: Do you prefer manual, semi-automatic, or fully automatic operation?
• Types of Bricks to be Produced: Ensure the machine can accommodate the molds for your desired brick types.
• Available Space: Consider the footprint of the machine and any associated equipment.
• Labor Costs: Automatic machines reduce labor costs but have a higher initial investment.
• Maintenance Requirements: Consider the ease of maintenance and the availability of spare parts.
• Reliability and Durability: Choose a reputable manufacturer known for producing robust machines.

If you have specific production needs or a budget in mind, providing that information would help narrow down the type of machine that would be most suitable for you.